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Inline Servo Filling and Sealing Machine

An inline servo-driven filling and sealing platform for rigid containers. Servo motion gives repeatable indexing and dosing, and the modular station layout allows denesting, dosing, sealing and lidding to be arranged around the application.

Containers
Trays
Jars
Cups
ContainerTrayJarCupFilling & SealingRigid Packaging
Inline Servo Filling and Sealing Machine

This fully automatic in-line filling and sealing machine pairs a digital mechanical system with pneumatic assemblies. Built for versatility, the inline series packages liquid, paste, granulated, and powdered products into pre-formed containers of varying shapes and sizes, and suits dairy products, salads, dressings, coffee, desserts, dry soups, frozen meals, cosmetics, and similar goods.

Every machine is custom-configured to the customer's needs. Depending on production requirements, it can run up to eight lanes and up to eight fillers handling liquid, paste, dry, or powdered product.

Stations are built for maximum flexibility, using fully servo-driven, pneumatic-driven, and frequency-controlled motor systems, all managed from a single intuitive control panel.

A CIP (Clean-in-Place) system can be added to the fillers for hygienic, efficient cleaning without disassembly. High-clean filling nozzles are made for sensitive, high-hygiene applications and can be cleaned directly through a CIP station or supply unit.

Sealing options include pre-cut lids or roll-fed membrane sealing, with an optional plastic cap for extra protection.

A PLC-based control system runs the whole operation and allows either centralized or individual component control.

Switching between container sizes takes only quick, simple adjustments for smooth format transitions.

All product-contact parts are stainless steel, and the frame combines stainless steel, anodized aluminum, and food-grade plastic, in line with CE, FDA, and 3A hygiene and safety standards.

Machine Speed: 80-300 per minute
Lines: 1-8
Type of Product to be Filled: Liquids, pastes, powders, or products with particulates
Round Container Diameter (min-max): 1.18 inches to 8.66 inches
Rectangle Container Size (min-max): 1.97 x 1.97 inches to 9.84 x 9.84 inches
Container Height (max): 0.79 inches to 5.51 inches
Dosing Range: Up to 50 oz
Power Supply: Upon request
Compressed Air: 4-6 CFM
Automatic containers/plastic caps feeding
Double index: 2 different sizes of containers / capsules / cups running on the machine without any changes
Ultra clean options: UV-Lamps, Dedusting unit, Laminar Air, CIP system
Weight checker providing feedback to the fillers
Container MAP system: creation of modified residual oxygen level equal to 0.3-0.4%
Fast change over system to different container types and sizes
Link to exterior computer for information transfer designed to assist in the machine function
Labeling equipment integration
Varying data coding devices

Ideal applications

  • Dairy and cultured products in cups
  • Prepared meals and sides
  • Sauces, dips and spreads
  • Fresh and chilled retail formats

Package & product types

  • Container
  • Tray
  • Jar
  • Cup
  • Nuts
  • Salads
  • Cosmetics
  • Meat / Fish
  • Vegetables / Fruits
  • Drinks
  • Coffee / Tea
  • Seeds

Key capabilities

  • Servo-controlled indexing and dosing motion
  • Modular denesting, filling, sealing and lidding stations
  • Single or multi-component product dosing
  • Film reel or pre-cut lid sealing arrangements
  • Recipe-driven format changeover

Typical line integration

  • Upstream product feeding, dosing or denesting
  • Downstream labeling, coding and inspection
  • Case packing and palletizing sections
  • Unified line controls and recipe management

Videos

See it running

Real installation footage of this technology in production.

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Machine videos

High-Speed Servo-Driven Cup Filler
2-Up Fully Automated Line for Nespresso Capsules
2-Up Servo-Driven Machine for Multi-Compartment Caps with Unique 8-Unit Filler and Film Seal
6-Up Multi-Format Servo Filling Machine with Multiple Filling Options and film Seal
More videosWatch more Inline Servo Filling and Sealing Machine and complete-line videos on the Pure Packaging Solutions YouTube channel.

Videos show representative Pure installations. Configuration varies by application.

Inline Servo Filling and Sealing Machine — Questions & Answers

What is a Inline Servo Filling and Sealing Machine?

Servo-driven inline filling and sealing for cups, trays and containers with accurate, repeatable motion control.

What package formats can the Inline Servo Filling and Sealing Machine handle?

The Inline Servo Filling and Sealing Machine is used with container, tray, jar and cup formats. Share your exact package specification with Pure to confirm fit.

What products can be packed on the Inline Servo Filling and Sealing Machine?

Typical products for the Inline Servo Filling and Sealing Machine include nuts, salads, cosmetics, meat / fish, vegetables / fruits, drinks, coffee / tea and seeds.

Which industries use the Inline Servo Filling and Sealing Machine?

The Inline Servo Filling and Sealing Machine is used in Bakery & Biscuits, Food & Dairy, Pre Made Meals, Pet-Food, Fresh Cut & Vegetables, Coffee, Tobacco & Cannabis and Tea & Beverage applications.

What options are available for the Inline Servo Filling and Sealing Machine?

Available options for the Inline Servo Filling and Sealing Machine include dosing system matched to the product, gas flush / MAP configuration, change parts for additional formats, seal verification and rejection and sanitary and wash-down execution.

Can the Inline Servo Filling and Sealing Machine integrate into a complete packaging line?

Yes. The Inline Servo Filling and Sealing Machine integrates with upstream product feeding, dosing or denesting, downstream labeling, coding and inspection, case packing and palletizing sections and unified line controls and recipe management.

How do I get a quote for a Inline Servo Filling and Sealing Machine?

Use the Request a Quote form or Discuss Your Project to share your product, package format, target speed and facility constraints. Pure will outline how this machine fits your line.

Have a inline servo filling and sealing machine application?

Share your product, package format, target speed and facility constraints. Pure will outline how this technology fits your line.

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