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X-Ray Inspection Systems

Broken Needle Detection for Pork

Vaccination needles that break off in the animal are a recognised hazard in pork processing, and they are hard to distinguish from bone on a conventional image. A pork-body analysis model trained for this task identifies broken needles specifically, so the affected section can be pulled from the line. The machine also handles conventional foreign bodies, and is built for continuous 24-hour operation.

VXD-C6030-U05
Broken Needle Detection for Pork packaging equipment configuration

Key features

  • AI pork-body analysis that separates needles from bone and soft tissue
  • Also detects conventional foreign bodies
  • Large 23.6 × 11.8 in aperture for primal sections
  • Double-layer thermal cycle for continuous operation
  • Detachable conveyor for direct wash-down
  • 4G connectivity with automatic fault notification

Typical applications

  • Pig slaughtering and primary processing
  • Pork further processing
  • Other meat products with hidden-needle risk

What it detects

  • Broken hypodermic needles
  • Metal (ferrous, non-ferrous, stainless)
  • Glass
  • Ceramic
  • Hard plastic and resin
  • Bone and shell
  • Stone

Technical Data

Specifications

US customary units are shown first. Final configuration is confirmed with your product samples and line data during engineering review.

Model
VXD-C6030-U05
X-ray source
350 W / 480 W
Sensitivity
Stainless ball from 0.3 mm, stainless wire from 0.2 × 2 mm, ceramic / glass ball from 1.0 mm
Conveyor speed
16–197 ft/min (5–60 m/min)
Max product weight
55 lb (25 kg)
Aperture (W × H)
23.6 × 11.8 in (600 × 300 mm)
Operating system
Server-grade Linux
HMI
17 in touch screen
Power supply
220 VAC, 50–60 Hz
Environment
32–113 °F (0–45 °C), 30–85% RH, non-condensing
Protection
IP66 conveyor, IP54 remaining assemblies
Construction
304 stainless steel, mirror / sandblasted finish

Is the broken needle detection for pork right for your product?

Share your product, pack format, line speed and the defects you need to catch. Pure will confirm the model and sensitivity with sample testing.