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Unscrambler

An unscrambler takes bulk-supplied containers and delivers them upright, oriented and evenly spaced into the line, removing manual loading at the start of the process.

Jars
Cans
Containers
Bottles
JarCanBucket / PailBottleHandling
Unscrambler

Container/Bottle Unscrambler – Precision, Efficiency, and Automation

This container unscrambler handles a broad mix of bottles and canisters, feeding up to 200 units per minute onto the conveyor in consistent, correct orientation. Removing the need for manual sorting, this synchronized unit boosts line efficiency, accuracy, and overall output.

It fits well across many industries, including food and beverage, cosmetics, health and beauty, pharmaceuticals, biotech, chemicals, and nonwovens.

The hopper-and-unscrambler combination feeds bottles and containers automatically, with no changeover parts needed when switching sizes.

Operation starts when empty containers go into the SST304 stainless hopper, which uses level sensors to flag half-full or empty states. An elevator conveyor then lifts containers to a centrifugal feed plate for initial orientation, after which a side conveyor completes the alignment so containers exit the machine standing upright and ready for accurate downstream filling.

With an intuitive control interface, sturdy build, and simple operation, this unscrambler delivers reliable, high-speed automation that fits well into a modern production line.

STANDARD Unscrambler SPECS

FESTO (Germany) pneumatics and servo systems
Complete SST304/316L design
FDA approved piping as applicable
SIEMENS (Germany) PLC, HMI, and MOTORS
BANNER sensors
E-stop buttons and safety interlocks wired through CAT IV safety controller
CE Marking

Multiple size ranges with quick changeover

Ideal applications

  • Bottle and jar filling lines
  • Container-based liquid production
  • Personal and home care lines
  • Beverage production

Package & product types

  • Jar
  • Can
  • Bucket / Pail
  • Bottle
  • Food products
  • Pharmaceutical and nutraceutical products
  • Cosmetic and personal care products
  • Chemical and household products
  • Medical devices

Key capabilities

  • Bulk container infeed and orientation
  • Upright discharge into the line
  • Change parts for additional container shapes
  • Integration with rinsing and drying stations

Typical line integration

  • Upstream container or product supply
  • Downstream filling and sealing section
  • Line controls, HMI and sequencing
  • Buffering and accumulation between sections

Unscrambler — Questions & Answers

What is a Unscrambler?

Bulk container unscrambling and orientation into the filling line.

What package formats can the Unscrambler handle?

The Unscrambler is used with jar, can, bucket / pail and bottle formats. Share your exact package specification with Pure to confirm fit.

What products can be packed on the Unscrambler?

Typical products for the Unscrambler include food products, pharmaceutical and nutraceutical products, cosmetic and personal care products, chemical and household products and medical devices.

Which industries use the Unscrambler?

The Unscrambler is used in Food & Dairy, Tobacco & Cannabis, Tea & Beverage, Confectionery, Tissue Nonwoven, Personal Home Care, Pharma and Medical Device applications.

What options are available for the Unscrambler?

Available options for the Unscrambler include format and size change parts, sanitary and wash-down execution, integration with existing conveyors and remote support and diagnostics.

Can the Unscrambler integrate into a complete packaging line?

Yes. The Unscrambler integrates with upstream container or product supply, downstream filling and sealing section, line controls, HMI and sequencing and buffering and accumulation between sections.

How do I get a quote for a Unscrambler?

Use the Request a Quote form or Discuss Your Project to share your product, package format, target speed and facility constraints. Pure will outline how this machine fits your line.

Have a unscrambler application?

Share your product, package format, target speed and facility constraints. Pure will outline how this technology fits your line.

Talk to an engineer

Describe your application and get a practical answer on fit, speed and integration.

Discuss Your Project

Send us your package

Upload drawings, photos or samples details with your RFQ so we can scope the right configuration.

Start an RFQ

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See how this machine fits into a complete line from infeed through palletizing.

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