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Primary Packaging

Robotic Capping Technology

A robotic approach to closure handling, used where closure types vary across SKUs or where a flexible cell is preferable to dedicated mechanical capping hardware.

Jars
Containers
Bottles
JarBucket / PailBottleRoboticsHandling
Robotic Capping Technology

Robotic capping stands among the most adaptable capping technologies available, combining high speed with precise sorting and application of caps, pumps, and triggers, along with fast switching between cap types.

A Delta Robot–based sorter paired with an advanced vision system orients and sorts caps of nearly any style, from complex screw tops to trigger and pump closures, with high precision.

A servo-controlled Cartesian pick-and-place arm — a two-axis gantry robot — tracks and places caps onto moving bottles for consistent, efficient operation.

Running at speeds up to 100 ppm, the system combines bottle tracking with a synchronized gantry robot driven by encoders and servos. Its Siemens/AB PLC and HMI give operators full command over format changes and motion settings, and robotic assistance keeps changeover time to roughly 5–20 minutes.

Standard equipment includes servo-controlled torque QC and cap position QC. Optional additions include vision-based cap position verification, fully automatic servo changeover (cutting downtime below five minutes and removing operator error), orientation handling for angled-neck bottles, and ATEX/EX compliance for hazardous locations.

Short changeover time
Tool-free changeovers
Festo (Germany) pneumatics and servo systems
Full SST304/316L construction
SIEMENS HMI & S7-1500 PLC series (Allen Bradley optional)
BANNER/SICK/OMRON sensors
E-stops and safety interlocks wired through a CAT IV safety controller
CE, ANSI, OSHA, NFPA, and NEC compliant
ABB Delta Robot
SEW/Siemens motors
Vision systems
Vision systems
Fast changeover system

Ideal applications

  • Mixed-SKU bottling and jarring
  • Specialty and premium closures
  • Personal care products
  • Short-run and seasonal formats

Package & product types

  • Jar
  • Bucket / Pail
  • Bottle
  • Cosmetics
  • Drinks
  • Coffee / Tea
  • Seeds
  • Cannabis
  • Jams And Spreads
  • Detergents And Hygiene
  • Sauces And Toppings

Key capabilities

  • Robotic cap picking and placing
  • Flexible handling of multiple closure types
  • Vision guidance arrangements
  • Compact, reconfigurable cell layout

Typical line integration

  • Upstream product feeding, dosing or denesting
  • Downstream labeling, coding and inspection
  • Case packing and palletizing sections
  • Unified line controls and recipe management

Videos

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Real installation footage of this technology in production.

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Machine videos

Robotic Capping System - High-Speed, Vision-Guided Precision
High-Speed Servo-Driven Capping Solution
More videosWatch more Robotic Capping Technology and complete-line videos on the Pure Packaging Solutions YouTube channel.

Videos show representative Pure installations. Configuration varies by application.

Integrated Robotic Packaging Systems

Delta Robot systems, Robotic Pick & Place cells and Integrated Robotic Case Erecting & Loading Systems — engineered, integrated and supported as one robotics offering.

Robotic Capping Technology — Questions & Answers

What is a Robotic Capping Technology?

Robotic closure handling for mixed closure types and flexible container handling.

What package formats can the Robotic Capping Technology handle?

The Robotic Capping Technology is used with jar, bucket / pail and bottle formats. Share your exact package specification with Pure to confirm fit.

What products can be packed on the Robotic Capping Technology?

Typical products for the Robotic Capping Technology include cosmetics, drinks, coffee / tea, seeds, cannabis, jams and spreads, detergents and hygiene and sauces and toppings.

Which industries use the Robotic Capping Technology?

The Robotic Capping Technology is used in Food & Dairy, Tea & Beverage, Personal Home Care, Pharma and Medical Device applications.

What options are available for the Robotic Capping Technology?

Available options for the Robotic Capping Technology include dosing system matched to the product, gas flush / MAP configuration, change parts for additional formats, seal verification and rejection and sanitary and wash-down execution.

Can the Robotic Capping Technology integrate into a complete packaging line?

Yes. The Robotic Capping Technology integrates with upstream product feeding, dosing or denesting, downstream labeling, coding and inspection, case packing and palletizing sections and unified line controls and recipe management.

How do I get a quote for a Robotic Capping Technology?

Use the Request a Quote form or Discuss Your Project to share your product, package format, target speed and facility constraints. Pure will outline how this machine fits your line.

Have a robotic capping technology application?

Share your product, package format, target speed and facility constraints. Pure will outline how this technology fits your line.

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Describe your application and get a practical answer on fit, speed and integration.

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